V4062A,B,D
HI-LO-OFF Fluid Power
Gas Valve Actuator
PRODUCT DATA
•
The standard model has an opening time of
26 seconds at 60 Hz, or 32 seconds at 50 Hz. A fast-
opening model is available, with timings of
13 seconds at 60 Hz, or 16 seconds at 50 Hz.
•
•
Maximum closing time is one second, which meets
code, standard, insurer requirements.
Damper shaft models are available with or without
spring return; shaft extends out both sides and rides
in Delrin bushings; used with standard damper crank
arm (part no. 7616BR).
•
Red OPEN indicator attached to the actuator stem
shows when the valve is even slightly open; yellow
SHUT indicator on the valve stem shows only when
the gas valve is fully closed.
•
•
Ambient temperature range is -40° to 150°F (-40° to
66°C) for 60 Hz models; -10° to 158°F (23° to 70°C) for
50 Hz and 50/60 Hz models.
Models available with factory adjusted, field-
adjustable, single-pole-double throw (spdt) auxiliary
switch rated at 1/2 hp (0.37 kW). Auxiliary switch can
be added in the field.
APPLICATION
•
•
•
Low-fire position is adjustable with adjusting wrench,
part no. 135796 (included with the actuator).
The V4062 Gas Valve Actuator in combination with a V5055
or V5097 Gas Valve provides three-position control of the
gas supply to commercial and industrial burners.
Standard enclosure meets NEMA 1 (IP30) general
purpose requirements.
V4062/V5055C,E and V4062/V5097C,E combinations
available with a proof-of-closure switch and double
valve seal (valve seal overtravel interlock) to meet
specific code/standard/insurer requirements.
FEATURES
•
When energized, the V4062 Actuator opens the V5055/
V5097 Gas Valve to the low-fire position. The actuator
opens the valve to the fully open position when the
line voltage contacts are made.
•
•
Model available to be used with series 60 floating
type controller.
Model available with adjustable maximum flow
switch.
•
•
When used with the V5055,V5097 or VE5000 Gas
Valve, the combination is rated for final safety shutoff
service.
Although the V4062 can be used with all V5055 or
V5097 Valve models, the V5055/V5097B with
characterized guide is recommended for optimum
control and low-fire repeatability
Contents
Application ..........................................................................
Features ..............................................................................
Specifications......................................................................
Ordering Information...........................................................
Installation...........................................................................
Wiring..................................................................................
Adjustments ........................................................................
Operation ............................................................................
Service and Checkout ........................................................
1
1
2
2
4
5
6
7
8
® U.S. Registered Trademark
Copyright © 1998 Honeywell Inc.
•
All Rights Reserved
60-2099-8
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
Table 4. Pressure Ratings of Valve-Actuators Combinations.
a
V4062B Actuator
b
V4062A,D Actuator
b
c
c
Differential
Closeoff
Differential
Closeoff
Valve
psi
mbar
psi
bar
psi
mbar
psi
bar
V5055A,C; V5097A,C 3/4 to 3 in.
V5055A,C 4 in.
5
3
5
3
5
340
200
340
200
340
15
15
15
15
75
1
1
1
1
5
15
5
1000
340
15
15
15
15
75
1
1
1
1
5
V5055B, V5097B 3/4 to 3 in.
V5055B 4 in.
15
5
1000
340
V5055D,E 3/4, 1, 1-1/4, 1-1/2 in.;
V5097D 3/4 in. to 2 in.
25
1700
V5055D,E; V5097D,E 2, 2-1/2, 3 in.
5
340
45
3
15
1000
45
3
a
Use a V4062D (with proof-of-closure switch) with a V5055/V5097C or E (with double seal) for valve seal
overtravel interlock.
Maximum operating pressure differential.
b
c
Maximum closeoff pressure without seal leakage. this is the maximum allowable pressure drop to which a valve may be
subjected while fully closed, and is independent of the valve body rating.
Auxiliary Switch And Proof-Of-Closure Switch Ratings:
See Table 5.
Nominal Opening Time:
Standard Models: 26 sec at 60 Hz; 32 sec at 50 Hz.
Fast-opening Models: 13 sec at 60 Hz; 16 sec at 50 Hz.
Table 5. Auxiliary Switch and Proof-of-Closure
Switch Ratings (1/2 hp [0.37 kW]a).
Closing Time:
1 sec maximum
Load
Full Load
Locked Rotor
120V
9.8A
240V
4.9A
Damper Shaft:
3/8 in. sq (9.5 mm) for use with 7616BR Damper Crank
Arm (not included). Models available with or without
damper shaft return spring.
58.8A
29.4A
a
Maximum total connected power to both switches (if used)
is 1800 VA.
Maximum Damper Shaft Rotation:
52 angular degrees.
Mounting:
Mounts directly to V5055/V5097 Valve with two setscrews
Maximum Force:
positioned 90 degrees apart.
Valve and actuator can be mounted in any position
(multipoise).
At 2-11/16 in. (68.3 mm) radius for 7616BR Damper
Crank Arm (ordered separately).
NOTE: Damper shaft drives damper crank arm in one
direction only; optional return spring is available on
damper shaft to turn damper crank arm in opposite
direction. See Table 6.
NOTE: 220 to 240 Vac, 50/60 Hz models must be mounted
vertically.
Mounting Dimensions:
See Fig. 1.
Table 6. ActuatorTorque (With and
Without Return Spring).
Low-Fire Adjustment:
0.17 inch to 0.64 inch (with respect to V5055/V5097B
Valve) valve stem travel.
-40°F to 20°F
20°F to 150°F
(-40°C to -7°C)
(-70°C to 66°C)
V4062
Model
NOTE: The low-fire position of the V5055/V5097A,C,D and
E Valves differ from the V5055/V5097B. Check the
valve flow curves and match the low-fire position to
the burner design and valve application.
lb
N
lb
N
Without return
spring
5
22.2
20
89.0
With return spring
5
22.2
10
44.5
3
60-2099—8
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
6-3/4 (171.5)
INSTALLATION
3-23/32
(94.5)
5 (127.0)
27/32
(21.4)
When Installing This Product…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
1-9/32
(32.5)
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
1
A
3. Installer must be a trained experienced, flame
safeguard control technician.
4. After installation is complete, check out product
operation as prided in these instructions.
KNOCKOUT
FOR 1/2 INCH
CONDUIT (4)
WARNING
B
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before making wiring
connections to prevent electrical shock and
equipment damage.
VALVE
VALVE
IMPORTANT
1
ALLOW 4 IN. (101.6 MM) CLEARANCE FOR ACTUATOR REMOVAL.
V5055 V5097
1. All wiring must comply with all applicable electrical
codes, ordinances, and regulations. All wiring must
be NEC Class 1.
2. Voltage and frequency of the power supply
connected to this control must agree with those
marked on the device.
3. Loads connected to the auxiliary switch and/or
proof-of-closure switch, if used, must not exceed
the ratings given in the Specifications section.
4. When replacing a V6034 Actuator with a V4062, the
V5034 Valve body must be changed to a V5055
Valve.
DIM A
DIM B
MM
DIM A
DIM B
VALVE SIZE
INCH
IN.
MM
IN.
IN.
MM
IN.
MM
3/4
1
11-1/8
11-1/8
11-1/8
11-1/8
11-1/4
11-3/4
11-3/4
14-1/8
282.6 2-3/4
282.6 2-3/4
282.6 2-3/4
282.6 2-3/4
285.8 2-7/8
298.5 3-3/8
298.5 3-3/8
69.9
69.9
69.9
69.9
73.0
85.7
85.7
11-1/8
11-1/8
11-1/8
11-1/8
11-3/4
11-3/4
11-3/4
—
283
283
283
283
298
298
298
—
2-3/4
2-3/4
2-3/4
2-3/4
3-3/8
3-3/8
3-3/8
—
70
70
70
70
86
86
86
—
1-1/4
1-1/2
2
2-1/2
3
4
358.8 5-13/16 147.6
5. Do not attempt to use the V4062 Actuator with the
V4055/V5034 Adapter. Differences in stem travel
can prevent correct low fire adjustment.
M10981
Fig. 1. Approximate mounting dimensions
of V4062 Actuators in in. (mm).
Install Valve
Ambient Operating Temperature Rating:
-40° to 150°F (-40° to 66°C) for 60 Hz models;
-10° to 158°F (-23° to 70°C) for 50 Hz and 50/60 Hz
models.
The actuator is installed directly on the V5055/V5097 body
after the valve is installed in the gas supply line. Refer to the
instructions packed with the V5055/V5097 Gas Valve for
installation details. When installing the valve, assure that:
1. Sufficient clearance is allowed for actuator installation
and service.
Approvals:
Underwriters Laboratories Inc. Listed: File No. MH1639,
Guide No. YIOZ.
Factory Mutual: Approved.
International Approval Services (Joint Venture of the
American Gas Association [AGA] and the Canadian
Gas Association [CGA]): Certified 60 Hz models only.
Industrial Risk Insurers Acceptable.
Some V4062 Actuators are approved as Class A valves in
accordance with EN161:
2. Ambient temperatures at the valve location do not
exceed actuator ratings.
3. Position of the valve permits damper hookup if one is
controlled.
Install Accessory Switches (If Needed)
An spdt switch can be installed to operate an auxiliary load
up to 1/2 hp (0.37 kW). The switch can be adjusted to
operate at any point in the valve stroke.
When used with V5055 Valves: Pin: CE-0063AR1359.
When used with VE5000 Series Valves: Pin: CE-
0063AP3075.
A proof-of-closure switch can also be installed with a V5055/
V5097C or E Valve (with double seal) on any V4062 Actuator
to provide a valve seal overtravel interlock. The spdt proof-of-
closure switch is installed to make or break a circuit when
the valve is in the closed position. The switch is not
adjustable.
Accessories:
133568 Auxiliary Switch Bag Assembly.
133569 Proof-of-Closure Switch Bag Assembly. (Must be
used with a V5055/V5097C or E with double seal).
135796 Wrench (included with the actuator).
7616BR Damper Crank Arm (damper arm and clip).
60-2099—8
4
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
NOTE: Mark the actuator or valve to indicate any changes
Mount and Adjust 7616BR Damper Crank
Arm (If Used)
made.
To install the switches, proceed as follows:
1. Remove the actuator faceplate (two screws).
2. Remove the silver-colored barrier to expose the
actuator stem.
The damper crank arm provides a maximum travel of
2-5/16 in. (58.7 mm) through a stroke of 52 degrees. See
Fig. 3. If the V4062 has a damper shaft return spring,
dampers go to the closed position when power is interrupted
by the programmer. Refer to the instructions packed with the
7616BR Damper Crank Arm for complete installation
information.
3. Insert the auxiliary switch in the position indicated in
Fig. 2. Fasten with two screws through the actuator
base.
4. Insert the proof-of-closure switch in the position shown
in Fig. 2. The proof-of-closure switch mounts against
the side of the actuator housing. The mounting holes
are spaced to allow mounting the switch only in the
correct position. Fasten with two screws through the
actuator base.
5. If only one switch is used, install the narrow barrier
included with the switch in the unused space.
6. Mount the actuator before making wiring connections
and adjustments to the auxiliary switch.
WIRING
Wiring must comply with all applicable electrical codes,
ordinances, and regulations. Wiring to the actuator and to
the controller must be NEC Class 1.
Connect the power from the flame safeguard control to
terminals 1 and 2 on the V4062 terminal strip, and connect
the firing rate controller to terminals 3 and 4. Refer to Fig. 4
for typical connection. Fig. 5 shows the wiring for connecting
the Max Flow Limit Switch to the actuator. For other typical
system hookups, refer to the instructions packed with the
device used to control the valve.
When all wiring connections are complete, replace the
actuator faceplate.
133568
AUXILIARY
SWITCH (OR MAX
FLOW LIMIT SWITCH,
FACTORY INSTALLED)
CAUTION
Can cause equipment damage or improper and
133569
PROOF-OF-
CLOSURE SWITCH
Equipment Damage Hazard.
dangerous operation.
Label all wires prior to disconnection when servicing
valves. Wiring errors can cause improper and
dangerous operation.
AUXILIARY
SWITCH OR MAX
FLOW LIMIT SWITCH
ADJUSTMENT
SCREW
LOW-FIRE
ADJUSTMENT CAM
M7338A
7616BR
DAMPER
ARM
52 DEGREE
ANGULAR
ROTATION
Fig. 2.V4062 Actuator with cover removed.
2-5/16 (58.7)
MAXIMUM
TRAVEL
Mount Actuator On Valve
SHAFT
Check the final position of the V5055/V5097 Valve body to
be sure that the actuator will be in the proper position when
mounted on the valve. This is especially important when the
actuator is used to drive a damper.
If two smaller size valves are mounted very close together,
as in an Industrial Risk Insurers type valve train, it may be
necessary to mount the actuators off center to provide
adequate clearance.
2-11/16 (68.3)
RADIUS
M7322
Fig. 3. 7616BR Damper Crank Arm can be
attached to actuator shaft to drive a damper
at same time valve is opened.
Slip the bottom collar of the actuator over the valve bonnet
assembly. Rotate the actuator to the desired position and
use a 5/32-inch Allen wrench to securely tighten the two
setscrews (50 to 60 lb-in. [5.7 to 6.8 N•m]). Connect the
damper linkage, if used. Refer to the instructions packed with
the damper crank arm.
5
60-2099—8
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
ADJUSTMENTS
FIRING
RATE
CONTROLLER
2
Low-Fire Adjustment
1
L1
HOT
The low-fire position is adjustable from 0.16 in. to 0.64 in.
(with respect to V5055/V5097B Valve) valve stem travel. A
dial on the low-fire cam (Fig. 6) indicates the low-fire setting.
Because the cam rotates as the valve opens, scales are
marked on the dial so the low-fire setting can be observed
with the valve in any position. One scale is visible when the
actuator is closed, and the other is visible when it is open.
These scales are not independent; the same setting applies
to both. The low-fire setting is adjusted either before the
actuator is installed or after the entire system is operational.
Refer to form 70-8311 for valve flow (capacity) curves.
L2
4
3
4
1
L2
3
2
FLAME SAFEGUARD
PROGRAMMER–MAIN
VALVE CONNECTIONS
AUXILIARY
SWITCH
C
C
NC
NO
NC
NO
IMPORTANT:
When using the V4062 with a V5055/V5097C or E
Valve (with double seal), match low-fire minimum
position to burner and application. Too low a
position could result in loss of burner flame. This
low-fire position should also be checked at periodic
maintenance intervals.
PROOF-OF-
CLOSURE SWITCH
5
5
6
6
1
2
POWER FROM FLAME SAFEGUARD CONTROL.
For most effective use of the V4062/V5055 or V4062/V5097,
be sure to select a valve body size closely corresponding to
burner capacity. An oversized valve might not allow the low-
fire rate to be adjusted to the desired minimum setting.
ACTUATOR OPENS TO LOW-FIRE POSITION WHEN FIRING RATE
CONTROLLER SWITCH IS OPEN AND LINE VOLTAGE IS SUPPLIED
TO TERMINALS L1 AND L2. ACTUATOR OPENS FULLY WHEN THE
FIRING RATE CONTROLLER SWITCH IS CLOSED AND POWER IS
SUPPLIED TO TERMINALS L1 AND L2.
3
4
INTERNAL JUMPER.
The V4062 Actuator is shipped from the factory with the low-
fire setting at MAX to provide a valve gas flow of
approximately 50 to 60 percent, which is adequate for safe
lightoff until the final setting can be determined.
FOR LOW-FIRE ADJUSTMENT AFTER BURNER IS IN OPERATION.
DISCONNECT FIRING RATE CONTROLLER LEADWIRE FROM
TERMINAL 4.
5
6
SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN VALVE IS
SHUT (DE-ENERGIZED).
LOW-
FIRE
CAM
SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN VALVE IS
SHUT (DE-ENERGIZED).
M7339
Fig. 4.Typical hookup for V4062 Actuator.
DIAL
7800 SERIES
RELAY
MODULE
SETSCREW
L2
MAX
E
D
C
B
A
9
PUMP
VALVE
1
2
MIN
MAX
DUAL
LOW-FIRE
SETPOINT
INDICATORS
(SHOWN AT
3
4
PUMP
MOTOR
TRAVEL
LIMIT
SWITCH
ADJUSTABLE
MAX WITH
VALVE OPEN)
NO
NC
C
M7340
MAX
FLOW
LIMIT
SWITCH
FIELD WIRING
INTERNAL WIRING
Fig. 6. Low-fire position can be adjusted from 0.16 in. to
0.64 in. (with respect to V5055/V5097B) valve stem travel.
M12798
Fig. 5. Connecting Max Flow Limit Switch
to the actuator.
60-2099—8
6
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
Recommended Procedure
Adjust Auxiliary Switch (If Used)
To adjust the low-fire setting without energizing the actuator,
proceed as follows:
The auxiliary switch can be adjusted to operate at any point
in the actuator stroke. After installing the switch in the
actuator, turn the adjustment screw (Fig. 2) clockwise
to cause the switch to operate earlier in the stroke or turn
1. Remove the wiring compartment cover.
2. Manually rotate the cam and dial assembly downward
so that the setscrew is accessible from the front of the
actuator.
counterclockwise
in the stroke.
to cause the switch to operate later
3. Loosen the setscrew on the low-fire cam using the
special wrench (supplied taped to the inside of the
actuator cover).
NOTE: The proof-of-closure switch is not adjustable.
4. Set the cam to the predetermined low-fire setting for
the burner being used.
5. Tighten the setscrew in the cam.
Adjust Max Flow Limit Switch (Fig. 2)
The Max Flow Limit Switch is adjustable throughout the
actuator stroke. With the switch installed in the actuator, turn
6. Replace the wiring compartment cover.
the adjusting screw clockwise
to cause the switch to
operate earlier in the stroke (less flow) or counterclockwise
to cause the switch to operate later in the stroke (more flow).
Alternate Procedure
To adjust the low-fire setting after the burner is in operation,
use the following instructions:
OPERATION
1. Remove the wiring compartment cover.
2. Check to be sure the low-fire adjustment is set at MAX
to assure a safe lightoff. (Low-fire adjustment is preset
at the factory in the MAX position.)
3. Disconnect the firing rate controller leadwire from
terminal 4 on the actuator to keep the valve in the low-
fire position (Fig. 4).
4. Start the system and establish the main burner flame.
5. Loosen the setscrew in the cam (Fig. 5) with the
special wrench. Keep the wrench seated in the
setscrew. Rotate the cam slightly downward (by
moving the wrench toward the actuator base) to open
the bleed valve. The actuator will start to close.
6. When the valve reaches the desired low-fire position,
quickly tighten the setscrew and remove the wrench. If
the desired low-fire setting is missed, loosen the
setscrew and rotate the cam in the opposite direction
to the desired setpoint.
To function as intended, the V4062 must be connected to a
properly sized valve. Too large a valve will not properly
control the gas flow.
When the actuator is energized, it drives to the adjustable
low-fire position. Depending on the demand of the controller,
the valve remains at low-fire or moves to the high-fire
position. When the firing rate controller calls for no heat, the
actuator returns the valve to the low-fire position. When
power to the actuator is interrupted, the valve completely
closes.
Fig. 4 shows the V4062 in a typical flame safeguard control
system.
7. Shut down the burner, and then restart. Repeat several
times to be sure the low-fire setting is suitable for
correct burner lightoff. Readjust, if necessary.
8. Disconnect power and reconnect the controller
leadwire removed in step 3.
9. Replace the wiring compartment cover.
7
60-2099—8
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR
OUTDOOR
SENSOR
SERVICE AND CHECKOUT
W964
CAUTION
INDOOR
SENSOR
Equipment Damage Hazard.
Unskilled technicians can damage the equipment.
Only experienced, trained flame safeguard control
service technicians should service or replace this
control.
C
B
A
L1
L2
1
2
R1
RELAY
COIL
R2
Service
RELAY
COIL
The actuator is not field repairable, except for replacing the
auxiliary switch or valve-closed indication switch. See
Installation section for procedure. Do not disassemble the
valve actuator. If the actuator should fail to operate properly,
replace it.
TO MAIN VALVE
TEMINAL ON
1
R1
RELAY
CONTACT
PROGRAMMER
Checkout
R2
RELAY
CONTACT
2
After the installation is complete, cycle the valve several
times with the manual fuel shutoff cock closed before testing
the system in actual operation.
V4062
V4062A1156 Fluid Power Gas Actuator
3
4
1
2
The V4062A1156 Fluid Power Gas Valve Actuator was
modified to provide modulation between high-and low-fire
positions when used with a Series 60 controller, such as the
W964 Aquatrol® System and two auxiliary relays.
The V4062A1156 will not operate properly wired similarly to
other V4062 models. See Fig. 7 for suggested wiring
procedure.
L2
C
AUX.
V4055
NC
NO
SWITCH
5
1
2
Ratings:
Voltage: 120V, 60 Hz.
Nominal Opening Time: 26 seconds.
Closing Time: one second maximum.
1
2
R1 – NORMALLY CLOSED RELAY CONTACT.
R2 – NORMALLY OPEN RELAY CONTACT.
M7341
See Specifications section for further specifications.
Fig. 7. Suggested wiring diagram.
Home and Building Control
Honeywell Inc.
Honeywell Plaza
P.O. Box 524
Minneapolis MN 55408-0524
Home and Building Control
Honeywell Asia Pacific Inc.
Honeywell Limited-Honeywell Limitée
155 Gordon Baker Road
North York, Ontario
Room 3213-3225
Sun Hung Kai Centre
No. 30 Harbour Road
Wanchai
M2H 3N7
Hong Kong
Honeywell Latin American Region
480 Sawgrass Corporate Parkway
Suite 200
Honeywell Europe S.A.
3 Avenue du Bourget
1140 Brussels
Sunrise FL 33325
Belgium
Printed in U.S.A. on recycled
paper containing at least 10%
60-2099—8 G.R. Rev. 9-98
post-consumer paper fibers.
|